Manufacturing

The plant knows. The system finds out later.

Manufacturing runs on physical reality — materials, machines, shifts and yield. The recurring technology problem is the delay between what happens on the floor and what the systems believe, and the decisions made in that gap.

Operating challenges

Where the delay costs money.

Most manufacturers do not lack data. They lack timely, trusted data in one place, so planning is defensive and inventory carries the cost of the uncertainty.

01

Inventory that is directionally right

Recorded stock and physical stock diverge between counts, so planning adds buffer and working capital absorbs the difference.

02

Production data captured after the fact

Output, scrap and downtime are recorded at end of shift or later, which makes root-cause analysis retrospective.

03

Planning on spreadsheets

The real production plan lives outside the ERP, so the system holds a version nobody uses.

04

Maintenance that is reactive

Breakdowns are handled as events rather than tracked as a pattern, and the true cost of downtime is not visible.

05

Costing that arrives too late

Actual cost per unit is known after the period closes, which is after the pricing decision was needed.

Transformation opportunities

What changes the economics.

01

One inventory truth

Stock movements captured where they happen, so planning stops paying for uncertainty.

02

Shop-floor data capture

Output, downtime and scrap recorded close to the event, which turns after-the-fact reporting into a usable signal.

03

Planning inside the system

Production and material planning that operations actually use, so the ERP holds the live plan.

04

Quality and traceability

Batch and lot traceability designed in, which is a compliance requirement in some segments and a recall control in all of them.

05

Supplier and procurement visibility

Lead times, order status and supplier performance visible in one place rather than in an inbox.

Relevant capabilities

What we typically bring.

All solutions

Typical systems and processes

The estate this work touches.

ERP: finance, inventory, procurement, productionProduction planning and schedulingShop-floor data captureQuality management and traceabilityMaintenance and asset managementWarehouse and inventory movementSupplier and procurement portalsCosting and management reporting

Use cases

Work that comes up repeatedly.

01

Inventory accuracy programme

Movement capture, cycle counting and the process discipline behind them, so the recorded number can be planned against.

02

Shop-floor capture

Simple, robust interfaces for operators to record output, downtime and scrap without leaving the line.

03

Planning brought into the ERP

Replacing the spreadsheet plan with one the planners prefer, which is the only way adoption holds.

04

Batch traceability

Forward and backward traceability from raw material to dispatch, built for the recall scenario rather than the audit slide.

05

Maintenance history

Asset, failure and intervention history captured so maintenance can move from reactive to planned.

How we deliver

Around the production schedule, not through it.

Manufacturing cannot pause for a system. Work is staged around shift patterns, planned maintenance windows and seasonal load, and cutovers are sized to be reversible.

01

Observe

Spend time on the floor and in planning before proposing anything. Documented process and real process differ.

02

Prioritize

Rank by working-capital impact, downtime cost and how much each blocks the others.

03

Pilot

Prove on one line, one product family or one site before extending.

04

Roll out

Extend with cutovers timed to production, each one small enough to reverse.

05

Operate

Support and improve under defined ownership, including out-of-hours expectations where shifts require it.

Why Launch Soft Solutions

Systems designed for the floor, not the boardroom.

01

Operator-usable interfaces

If data capture is slower than the line, it will not be done. Interfaces are designed for gloves, noise and speed.

02

ERP plus integration

The value is in inventory, planning and costing agreeing with each other, which is integration work as much as ERP work.

03

Regional delivery conditions

Plans account for connectivity, power and workforce availability rather than assuming an idealized plant.

Start where the plan and the plant disagree.

One line, one product family or one shift is enough to establish where the delay is and what it costs.