Robotic arms on an automated manufacturing line

Manufacturing

Your factory operates in real time. Your ERP should too.

Manufacturing runs on physical reality — materials, machines, shifts and yield. The recurring technology problem is the delay between what happens on the floor and what the systems believe, and the decisions made in that gap.

  • ERP
  • Automation
  • System Integration
  • Custom Applications
  • BI & Analytics
  • AI Insights

Manufacturing ERP & digital core

One digital core for planning, production, quality, maintenance and finance.

ERP is the backbone of a manufacturing business — the system where materials, production, quality, maintenance, stock and cost meet. We select, implement, optimise and integrate it, and connect it to the automation, applications and analytics around it.

ERP & business systems

ERP platforms we work with

  • Oracle ERPOracle Fusion Cloud ERP for finance, supply chain and manufacturing.
  • SAPSAP for production, materials, maintenance, quality and costing.
  • OdooOdoo for mid-market manufacturing, inventory and accounting.

Around the core

Oracle, SAP and Odoo are named as platforms we work with, evaluated on fit. Naming a platform does not imply a partnership, certification or endorsement.

Operating challenges

Where the delay costs money.

Most manufacturers do not lack data. They lack timely, trusted data in one place, so planning is defensive and inventory carries the cost of the uncertainty.

  1. Inventory that is directionally right

    Recorded stock and physical stock diverge between counts, so planning adds buffer and working capital absorbs the difference.

  2. Production data captured after the fact

    Output, scrap and downtime are recorded at end of shift or later, which makes root-cause analysis retrospective.

  3. Planning on spreadsheets

    The real production plan lives outside the ERP, so the system holds a version nobody uses.

  4. Maintenance that is reactive

    Breakdowns are handled as events rather than tracked as a pattern, and the true cost of downtime is not visible.

  5. Costing that arrives too late

    Actual cost per unit is known after the period closes, which is after the pricing decision was needed.

Transformation opportunities

What changes the economics.

  1. One inventory truth

    Stock movements captured where they happen, so planning stops paying for uncertainty.

  2. Shop-floor data capture

    Output, downtime and scrap recorded close to the event, which turns after-the-fact reporting into a usable signal.

  3. Planning inside the system

    Production and material planning that operations actually use, so the ERP holds the live plan.

  4. Quality and traceability

    Batch and lot traceability designed in, which is a compliance requirement in some segments and a recall control in all of them.

  5. Supplier and procurement visibility

    Lead times, order status and supplier performance visible in one place rather than in an inbox.

The manufacturing journey

From demand to dispatch, one connected flow.

Each step creates operating data and business transactions. Select a step to see which ones usually matter for planning, costing and service.

01

Demand & Planning

Forecasts and orders turned into a production plan.

Operating data

  • Demand forecast and open orders
  • Capacity and material availability

Business transactions

  • Sales and operations plan
  • Planned production orders

Manufacturing performance dashboard

What management can see when the systems are connected.

A conceptual design. Each card shows the kind of measure a connected plant can report — not results from any plant.

Executive manufacturing dashboard

Illustrative Demo Data

Production

  • Output per day
  • Capacity utilisation
  • OEE
  • Unplanned downtime

Costing

  • Manufacturing cost per unit
  • Material cost per unit
  • Conversion and overhead cost

Quality

  • First-pass yield
  • Defect rate
  • Customer complaints and returns

Energy

  • Energy per unit
  • Renewable share
  • Energy cost per unit

Procurement & inventory

  • Requisition-to-order cycle time
  • Inventory accuracy
  • Inventory turnover and days on hand

Finance & reporting

  • Revenue and gross margin
  • Forecast accuracy
  • Reporting cycle time

01 / 06Production

No figures are shown. Charts are shapes only, not data from any plant or client.

Key business capabilities

The end-to-end processes a manufacturing core has to carry.

Plan-to-Produce

Demand, planning, scheduling and production orders.

Procure-to-Pay

From requisition to supplier payment.

Maintenance-to-Reliability

Work orders, spares and asset history.

Order-to-Cash

Orders, delivery, invoicing and collection.

Quality-to-Release

Inspection, non-conformance and release.

Record-to-Report

Close, costing and management accounts.

BI & Analytics

Operational and executive reporting from one source.

System Integration

Plant systems, warehouse and ERP kept in step.

Typical systems and processes

The estate this work touches.

  • ERP: finance, inventory, procurement, production
  • Production planning and scheduling
  • Shop-floor data capture
  • Quality management and traceability
  • Maintenance and asset management
  • Warehouse and inventory movement
  • Supplier and procurement portals
  • Costing and management reporting

Transformation options

Three ways in. The right one depends on the plant.

There is no single roadmap for every manufacturer. These are the three starting points we see most often.

Gradual improvement

Optimise the systems and processes already in place, with quick, visible wins.

Fits when the platform is sound but under-used.

Digital support layer

Add integrated digital tools that close specific gaps and lift efficiency, without replacing the core.

Fits when the data exists but does not connect.

Selective transformation

Transform the areas with the highest impact first, in the order the business sets.

Fits when part of the estate has reached its limit.

Why it matters

What a connected manufacturing core changes.

  • Better visibility across operations
  • Less operational waste and better efficiency
  • Stronger, more proactive maintenance planning
  • Better quality and supply-chain coordination
  • Readiness for growth and expansion

Why Launch Soft Solutions

Systems designed for the floor, not the boardroom.

Operator-usable interfaces

If data capture is slower than the line, it will not be done. Interfaces are designed for gloves, noise and speed.

ERP plus integration

The value is in inventory, planning and costing agreeing with each other, which is integration work as much as ERP work.

Regional delivery conditions

Plans account for connectivity, power and workforce availability rather than assuming an idealized plant.

Use cases

Work that comes up repeatedly.

  1. Inventory accuracy programme

    Movement capture, cycle counting and the process discipline behind them, so the recorded number can be planned against.

  2. Shop-floor capture

    Simple, robust interfaces for operators to record output, downtime and scrap without leaving the line.

  3. Planning brought into the ERP

    Replacing the spreadsheet plan with one the planners prefer, which is the only way adoption holds.

  4. Batch traceability

    Forward and backward traceability from raw material to dispatch, built for the recall scenario rather than the audit slide.

  5. Maintenance history

    Asset, failure and intervention history captured so maintenance can move from reactive to planned.

How we deliver

Around the production schedule, not through it.

Manufacturing cannot pause for a system. Work is staged around shift patterns, planned maintenance windows and seasonal load, and cutovers are sized to be reversible.

  1. Observe

    Spend time on the floor and in planning before proposing anything. Documented process and real process differ.

  2. Prioritize

    Rank by working-capital impact, downtime cost and how much each blocks the others.

  3. Pilot

    Prove on one line, one product family or one site before extending.

  4. Roll out

    Extend with cutovers timed to production, each one small enough to reverse.

  5. Operate

    Support and improve under defined ownership, including out-of-hours expectations where shifts require it.

Start where the plan and the plant disagree.

One line, one product family or one shift is enough to establish where the delay is and what it costs.